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Consultation technologistselection of the dispersion and the adhesive, the implementation in the production

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Term of execution of the order from 3 daysround-the-clock production

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UMACOLL 834M

Technical conditions: ТУ 2252-034-20514586-15

Container:
30 kg (plastic bucket)
  • Description
  • Usage
  • Technical information
  • Application
  • Storage

Description

Umacoll 834M  is a two-packed glue based on polyurethane dispersion and polyisocyanate hardener. Protect from freezing!

  Usage

Usage

DESCRIPTION

Umacoll 834M is used for wood-based textured boards (HDF, chipboards, laminated chipboards, MDF, etc) 3D-lamination and thermo veneer with thermoplastic films (PVC, PET, ABS) in diaphragm and vacuum pressing.

FIELDS OF APPLICATION

Umacoll 834M is used for wood-based textured boards (HDF, chipboards, laminated chipboards, MDF, etc) 3D-lamination and thermo veneer with thermoplastic films (PVC, PET, ABS) in diaphragm and vacuum pressing.

SUBSTRATE

Easy to spray. Suitable viscosity application. Finished adhesive bond has a high initial strength, moisture and steam resistance, frost resistance up to-40 ° C and thermal resistance up to +110 ° C.

Technical information

Technical information

  Umacoll 834M  Umacoll 04 
Base  Polyurethane dispersion Polyisocyanate 
Form  White, dry transparent  Transparent, colourless to yellowish 
Viscosity Brookfield LVT, mPа*s  1000-4000*(23/63/12)  -
Density, g/cm3  1,040±0,02  ~1,16 
рН value  7,5±0,5 -
Reactivation time                                   24 hours
Activation temperature **, оС                                     55-65
Bond thermal stability , оС (Covestro method)                                No less 110


*  More definite viscosity is available to customers need.
** Pressing bond temperature providing 100% adhesive reactivation.
Manufacture determined technical data can vary depending on the storage conditions (within the standard).
Application

Application

CONDITIONS

Working temperature +15 °С, optimum temperature (20±2)о С and air humidity no more than 65%. Gluing materials and glue should be withstood to the room temperature before use.

Preparing  Umacoll 834M should be mixed thoroughly with Umacoll 04 hardener to homogeneous mixture. Mixing time is about  2 min. Two component system use: stir thoroughly 100 weight fr. of. Umacoll 834M and  5 weight fr. of Umacoll 04. Replacing Umacoll 04 hardener with another is not allowed! Stir thoroughly before use and filter to delete films and flocculated polymer to prevent spraying nozzle loading/
Pot life 

Mixture pot life is about 8 hours depending on the air temperature.

Tools 

Spray gun. Optimum nozzle diameter 1,2-2,0 mm, spraying pressure 2,4-4 bar. (Nozzle diameter and pressure data are obtained using DeviBiss PRI PRO 210-14k. Pressure is set at injection tube output). Nozzle diameter and optimum pressure should be defined in each case individually. Glue contact materials should be corrosive resistant. No contact with copper, aluminium and zinc (glue coagulation is possible. 

Cleaning 

Equipment is washed with water before glue drying. Dry glue is cleaned mechanically. Use dry tools for refilling.

Application 

Spray gun on glued materials bearing side. Glue consumption is about 50 g/m2. Milled rounded 3D - surface areas (surfaces with high absorbency) should be retreated with glue second layer after first layer complete drying. Optimum technological parameters should be set regarding manufacturing conditions and materials used.

Adhesive 

Bonding layer must be dried at room temperature before pressing. First layer drying is 30 min, second layer drying is 60 min. To fasten drying time use heat increasing drying temperature up to 30-350 C. Bonding is achieved by adhesive line thermo activation. 

Pressing condition:

  • Pressing time: 30-90 s

  • Press temperature: 80-1200 C*

  • Pressing pressure: 4-5 baк

Optimum technological parameters should be set regarding manufacturing conditions and materials used. Glued parts can be machined after 6 hours. Full time of hardening is 3-7 daysю


Storage

Storage

STORAGE

Glue components should be kept in tightly closed original container in dry rooms, not below +5° up to +30°С. Protect from freezing!

GUARANTED STORAGE LIFE

Umacoll 834M,  Umacoll 04  expire date is 6 months in case if delivery and storing rules are followed. After expire date shouldn’t be used without tests.

HEALTH AND SAFETY

Careful air change is necessary. Avoid skin or eye contact. Use rubber gloves to protect hands. Respiratory protection is required when spraying. Keep away of children. For detaled safety instructions, please read safety certificate.

RECYCLING

Packing materials are recycled as consumer waste.


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